Inline systems

Inline systems

Inline / automatic feed
Areas of application
Why inline?
Technical data

Inline systems from Schirmacher are the ideal solution for the fully automated production of plastic pouches and products directly from the roll. Every step - unwinding, HF welding, cutting and ejection - takes place in a continuous production process, ensuring maximum efficiency, consistent quality and minimal setup times.

Thanks to their modular design, the systems can be flexibly adapted to different pouch sizes and production requirements and seamlessly integrated into existing production lines. Ideal for applications in medical technology, the packaging industry and technical pouch production.

AREAS OF APPLICATION

From concept to series production - we provide the right solution.

Medical

" Medical bags with tubes or ports
" Blood bags, catheter bags, urine bags etc.
" Orthoses, bandages
" Breast prostheses, breast implants
" Gel pad

Packaging

" Blister packs
" Transparent packaging
" Consumer goods
" Sterile packaging
" Coin sleeves
" Tubular bag
Highlights of Schirmacher inline systems

Inline systems from Schirmacher enable the Complete production of a bag or product - from the raw material to the finished stacked end product. All process steps such as unwinding, welding, cutting and ejecting run in one process. continuous, automated production flowThis significantly reduces labour requirements, throughput times and sources of error.

The systems are Modular design and can be customised with processing stations in front of and behind the welding station - e.g. Longitudinal and cross cutting stations, Material feeder, Heat punching, Embossing presses or Cardboard slide-in stations. This means that each line can be precisely customised to the desired product and degree of automation.

The utilised HF welding stations with Schirmacher HF generators guarantee precise, clean weld seams and fulfil all legal shielding requirements. The solid round column guide ensures a uniform print image and minimises flashovers. Alternatively, heat impulse or heat contact welding processes can be integrated.

The entire line is operated via a PLC control (Siemens S7) with text display. All welding parameters are Can be stored product-related in the memorywhich enables quick mould changes and reproducible results. An optional Remote maintenance available via modem to shorten service times.

A clockwise Film feed with sinusoidal movement profile enables short cycle times with gentle material guidance. This means that even complex items can be produced with high precision and speed - ideal for applications in the Medical technology, Office supplies production or Specialised technical solutions.

Schirmacher inline systems key facts

Operation:

One operator for material loading and process monitoring (fully automated production process)

Construction method:

Modular system with freely configurable processing stations (e.g. cutting, punching, embossing, feeding)

Operating mode:

Continuous in-line process from raw material to the finished product

Model versions:

V500 (500 mm throughput width), V700 (700 mm throughput width)

Technical data:

  • Product width 500/ 700mm (other sizes available on request)
  • Pressure force 20 kN, hydraulic (electric or higher pressure force available on request)
  • Generator output: 0.5 - 45 kW (depending on material)
Schirmacher`s technologies

Schirmacher Tool
Protection (STP)

Protects your tools in the event of flashovers, reduces downtimes and maximises the service life of the tools.

High- Dynamic
HF Control

Ensures consistent, precise welding results even under changing production conditions.

DDM (Dynamic Data Monitoring)

Monitor all machine data at all times and gain valuable insights into performance, efficiency and operating statuses in order to continuously optimise production processes.

Remote Service

Remain flexible and efficient - our remote service function allows you to quickly diagnose and monitor the machine from anywhere.

Touchpad Control

Touchpad with Siemens SIMATIC S7 controller: This advanced controller offers user-friendly operation and is ideal for automation solutions thanks to its open interface.

SSG (Schirmacher Shield
Guarding

Prevents malfunctions on other machines and offers maximum safety for production and employees.

Get in touch with us today.

We look forward to hearing from you.