B2000
B2000
The B2000 series not only stands for exceptionally high efficiency, but also for its highly precise welding performance. The use of particularly robust materials guarantees outstanding functionality and durability. For decades, numerous leading manufacturers in the production of orthoses, blood bags, seat adjustment bladders and other industrial products have relied on the machines in the B2000 series.
AREAS OF APPLICATION
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Automotive Interior
" Logo embossing (airbag, brands)
" Seat adjustment bladders
" Sun visors
" Sun protection roller blinds
Medical
" Blood bags, catheter bags, urine bags etc.
" Orthoses, bandages
" Breast prostheses, breast implants
" Gel pad
Outdoor & Defence
" Bicycle trousers (gel pads)
" Cycling gloves
" Safety gloves (military)
" Headphone ear pads (Hifi, Aviation)
Orthopaedics
" Orthoses
High process stability
Stable, torsion-resistant plates and guides ensure consistent, high-quality welding results even at high production speeds
Intuitive machine operation
Intuitive touchscreen control reduces familiarisation times for new employees and simplifies recipe selection or welding parameter adjustment
Design as lift table press
Thanks to its consistent design as a lifting table press, this series achieves a centred feed of the HF and therefore a more even distribution of energy - a decisive advantage over other manufacturers
Perfect welding results
Highly dynamic HF control not only ensures consistent welding results, but also prevents ultra-fast flashovers in the welding process
Maximum workplace safety
Fully shielded welding area and accident protection in accordance with CE and BG regulations ensure maximum safety on and around the machine
Different table designs
Versions Available with fully automatic double or multi-level sliding table depending on production requirements
Fully automated production lines with robotic assembly
The welding machine can be extended with a pick-and-place robot for even greater production efficiency
B2000 Series: Versions Overview
Operation with two operators: Enables simultaneous processing by two employees.
Seamless integration into existing production lines: The system can be easily integrated into existing production processes.
Flexible tool configuration: Two different lower tools can be used in parallel. Alternatively, an upper mould can be used simultaneously on both sliding tables.
Optionally also available as a single sliding table: The system is also available in a version with just one sliding table, ideal for smaller production requirements or limited space.
Technical data:
- Table size 750 x 550 mm (other table sizes and designs available on request)
- Pressure force 20 kN, hydraulic (electric or higher pressure force available on request)
- Generator output: 4 or 10 kW (depending on the materials to be welded)
Operation with one or two operators: The system can be controlled by one operator. In a longitudinal arrangement, two operators can also be used.
Space-saving, vertical design: With two work tables positioned one above the other, the system makes optimum use of the available space.
Ideal for complex processes: The division of complex insertion work onto two separate tables enables simple separation of the work steps.
Technical data:
- Table size 750 x 550 mm (other table sizes and designs available on request)
- Pressure force 20 kN, hydraulic (electric or higher pressure force available on request)
- Generator output: 4 or 10 kW (depending on the materials to be welded)
Modular division of the insertion process: The system allows complex insertion processes to be divided into several clearly structured work steps.
Flexible expansion to up to 8 stations: The turntable system can be expanded with up to 8 operators or production stations.
Integrable automation with industrial robots: The system can be fully automated by integrating industrial robots.
Continuous production with high quantities: Thanks to the flexible configuration of the workstations and the possibility of automation, the system is also ideal for the series production of large quantities. This ensures maximum efficiency and shorter production times.
Technical data:
- Table size 750 x 550 mm (other table sizes and designs available on request)
- Pressure force 20 kN, hydraulic (electric or higher pressure force available on request)
- Generator output: 4 or 10 kW (depending on the materials to be welded)
Schirmacher Tool
Protection (STP)
Protects your tools in the event of flashovers, reduces downtimes and maximises the service life of the tools.
High- Dynamic
HF Control
Ensures consistent, precise welding results even under changing production conditions.
DDM (Dynamic Data Monitoring)
Monitor all machine data at all times and gain valuable insights into performance, efficiency and operating statuses in order to continuously optimise production processes.
Remote Service
Remain flexible and efficient - our remote service function allows you to quickly diagnose and monitor the machine from anywhere.
Touchpad Control
Touchpad with Siemens SIMATIC S7 controller: This advanced controller offers user-friendly operation and is ideal for automation solutions thanks to its open interface.
SSG (Schirmacher Shield
Guarding
Prevents malfunctions on other machines and offers maximum safety for production and employees.
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